“An engineer explained to us that hundreds of ear impressions were gathered in the name of research, and while each one obviously boasted its own unique shape and size, one single characteristic remained uniform across the board: the entrance into the ear canal is not a perfect circle, it's an oval.”
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oh, wow. that actually looks pretty neat.
i would buy that.
There is also some smart software that eliminates all of the tedious stitching work, and doesn't require the photographs to be pre-aligned in any way.
http://www.cs.ubc.ca/~mbrown/autostitch/autostitch.html