A few years ago, engineers at Cornell were rejoicing when their Ranger robot set an unofficial world record by walking for 5.6 miles without stopping. Since then, the 22-pound bot has only built up its endurance, to the point where it can now chug along for a full 40.5 miles without a single battery recharge, or an ounce of human assistance. The Ranger pulled off the feat last week, when it completed nearly 308 laps around the university's Barton Hall running track, over the course of more than 30 hours. Engineers say that their bot's stamina has a lot to do with its energy efficiency. The Ranger runs on about 16 watts and uses them more sparingly than most of its mechanized brethren. It also saves juice by swinging its legs more liberally than most bipedal walkers, essentially allowing its limbs to fall freely before re-stabilizing itself. The robot's next challenge, apparently, will be to incorporate automatic steering into its gait, since walking in circles can get understandably dull, after a while. Gallop past the break for the full PR and a video of the Ranger's latest achievement.

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Cornell's Robotic Ranger Smashes World Record by Strolling 40.5 Miles – at a Fleet 1.3 Mph Pace

Newswise - ITHACA, N.Y. - Pulling an all-nighter and then some, the Cornell robot Ranger set a new world record May 2 by walking 40.5 miles on a single battery charge without stopping or human hand-holding.

Ranger, a bipedal robot built and programmed in Cornell's Biorobotics and Locomotion lab, led by Andy Ruina, professor of mechanical and aerospace engineering, started walking on Cornell's Barton Hall track on May 1 just after 2 p.m., and then came to an abrupt stop at on May 2 at 9 p.m., after 30 hours, 49 minutes and 2 seconds of nonstop walking. It covered the 307.75 laps (0.13 miles per lap) at a 1.3 mph amble.

To warm up for the feat, Ranger – donating a participation fee – walked 30 laps in the American Cancer Society's Relay for Life charity event at Cornell University on April 30.

Ranger's previous record was 14.3 miles, set last July. Before that, Boston Dynamics' Bigdog, a four-legged, all-terrain robot, trotted 12.8 miles without refueling. The new Cornell goal was to have a robot walk a full marathon (26.2 miles) without recharge, which Ranger did in just over 20 hours – and then it kept going ... and going. In contrast, at the much-publicized world's first robot marathon in Osaka, Japan in February, robots were repeatedly recharged.

"We were getting pretty tired by the end," said Violeta Juarez Crow '12, an electrical engineering major who steered the robot for dozens of laps around the Barton track.

The overall goal of the National Science Foundation-funded research project is to understand walking by reinventing it, said Ruina.

Ranger has six small on-board computers executing about 10,000 lines of computer code. The programs run in a repeating loop every 1/500th of a second. The robot also has dozens of electrical and mechanical sensors. The electronics used 4.7 watts.

"It took a bit of effort to keep the computation, sensing and communication energy use low," said Jason Cortell, a research support specialist who designed most of the electronics on Ranger. "We hope to use what we have developed for more complex robots."

The robot's total weight is 22 pounds, of which 6 pounds are the lithium-ion batteries that power the electronics and the motors. One of these motors extends the outer ankles, another extends the inner ankles and a third swings the legs. A fourth smaller motor twists the inner legs for steering. The motors consume an additional 11.3 watts. At 16 watts total, the specific cost of transport (COT, energy per unit weight per unit distance) was a relatively stingy 0.28 joules per newton-meter. Most robots use much more energy (with a typical COT of 1.5 or more), Ruina said. Ranger still isn't as efficient as a typical human, who walks with a COT of about 0.2.

Ranger's present COT of 0.28 is less than its COT last summer of 0.49.

"We've improved the control in various ways since then," said Pranav Bhounsule, the graduate student in charge of the control system. "But I think we can still do better."

While most legged robots achieve stability by carefully controlling all of the joint angles in their bodies, Ranger achieves its low energy use by, as much as possible, letting the legs swing as they will, Ruina explained. Also, most bipedal robots stand on flat feet. Ranger can't stand upright at all; instead, it balances by falling and catching itself at each step. The trick is to make the catch at the right time and place.

Ruina said: "Our challenge is to lower the energy use while still maintaining balance. The achievement is to have gone 186,076 steps on 5 cents worth of electricity, and without falling down. ... If we try for another record, it will be with automatic steering."

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Cornell's Ranger robot walks 40.5 miles on a single charge, doesn't even break a sweat (video)