We want our new dock to be contained within the area shown in the following photo which is normally occupied by
the hard drive.
Our first step was to cut out a cardboard pattern
for our filler panel. The easiest way to do this is to trace around the bottom plate of the disassembled hard drive
enclosure. Once our pattern was complete we secured it with double-stick tape to a 1/4 inch thick piece of rigid black
plastic and cut it out with a Dremel. The pattern in the picture is laying on top of an empty 360 shell since we built
the dock concurrently with the hard drive mod.
Here is the result of the initial rough cut. Note
the safety glasses in the photo. Cutting disks love to disintegrate at inopportune moments; just because it's Christmas
doesn't mean you have to lose an eye Ralphie.
Next you'll need to trace around the iPod so you
know where to cut the opening it will be nestled in. We are installing the iPod face down for a couple reason: it
protects the screen, the display doesn't show anything useful while plugged in, and the polished body will be a nice
accent.
Here is what it looks like once the window is
cut.
We used a normal iPod USB
cable for our dock connector. The cable has locking tabs built in, but since the iPod is going to be held in the dock
by friction we won't need them. If you slide a razor under the front edge of the plastic housing and pry up, the glue
joints will pop. This will leave you with a low profile connector and allyou have to do is grind off the points on the
locking tabs to keep them from interfering.
We expoxied the connector into a slot that was
level with the ipod's dock port. Then we cut out the slot for the hard drive connector. The hard drive cable has very
little slack in it, so be gentle in your movements or you'll risk unplugging it inside the box.
Our plastic was pretty scratched up when we started working with it, so we decided to dress up our dock in
some fabric to hide the blemishes. We peeled off our cardboard pattern and sprayed on a coat of
Krylon
spray adhesive. The plate was then wrapped tightly in a thin black satin like material. Once the piece had dried a
little we used a hobby knife to open the two holes and finish the swaddling process.
The final addition to the dock was a piece of black ribbon to assist in removing the iPod from its nook.
The dock is now fully assembled and can be placed in the hard drive bay.
In the last picture the Xbox is sitting on top of a Foxconn ATX motherboard box. During the course of this
project we discovered that the 360
fit perfectly inside the
box. This is an interesting coincidence since Foxconn manufactures the Xbox 360's internal metal shell.
There
you have it: a convenient, practical, and stylish iPod dock for your Xbox 360. There are many ways this project could
be modified. We took an approach that would let us return the box almost to stock condition if needed, but a more
permanent mod could be soldering the hard drive connection on the inside of the case instead of using the external
connector. With the outside connector gone you could route the dock's USB cable inside the case. We still need to cut
down our three foot dock cable since it only has to be three inches long to reach the port on the back of the box.
Feel free to take our initial idea and run with it. Hopefully with a little foresight you've already got
something appropriate engraved on your iPod.
